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What is AQL and how do I actually use it to inspect a batch before it ships?

AQL (Acceptable Quality Limit) sets the maximum number of defective units you'll tolerate in a random sample from the batch, split into minor, major and critical defects, critical defects should usually be set to zero tolerance. You don't need to invent this yourself: pick a standard inspection level (commonly AQL 2.5 for D2C goods), hire an inspector who applies it, and get a written report before you release final payment.

Go deeper

3 resources, 3 link-checked.

🛠️ Tool
✓ Link checked Freemium Intermediate

A major third-party inspection firm's own AQL explainer and calculator, useful both to learn the standard and to see who you might hire to apply it.

Acceptable Quality Limit, AQL

From qima.com by QIMA

  • Includes an AQL sampling chart and calculator
  • From one of the largest global inspection firms
  • Good starting point before booking your first inspection
Open qima.com
🛠️ Tool
✓ Link checked Free Intermediate

A free calculator to work out your sample size and acceptance/rejection numbers for a given batch size and AQL level before an inspection.

AQL Calculator

From hqts.com by HQTS

  • Free tool to calculate sample size from batch size
  • Outputs accept/reject thresholds per AQL level
  • Use before booking an inspector so you know what to expect
Open hqts.com

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